Holding down costs
Worldwide, developing countries have come to the conclusion that electricity is essential for the growth of their industry and commerce. At the same time, investing in electrification is a social responsibility that must be handled prudently to gain the most from utility investment in new infrastructure. We are seeing a trend worldwide to electrify regions that have never had access to reliable service. South Africa is only one such country with this desire to build out distribution to reach unserved areas.
The South African utility, Eskom, has electrified 3.3 million households over the past 11 years. From 1995 to 2000, 300,000 connections per year were made. The costs were borne by Eskom as a social investment. This represented around 200 projects running simultaneously with around 1000 transformer-zone designs that had to be investigated and approved by Eskom.
In order to achieve this ambitious plan with around eight staff members, it was critical that we develop indicators to help us determine target costs per connection. Good indicators enabled us to compare the cost-effectiveness of our engineering designs needed for the massive expansion of our distribution system. Without indicators, we found it impossible to select a strategic direction with optimal transformer zone designs to enable Eskom to meet the electrification challenge.
A FEW NUMBERS
The table provides a few examples of our distribution indicators as a function of region, which provides Eskom personnel targets for which to aim. (The indicator values listed are pertinent to South Africa and may not suit all conditions.)
Eskom personnel were provided guidelines that directly impacted the cost to serve. Areas addressed include:
- Average span length
Present structures are designed with a factor of safety of 4.5 to cater to 150-m (492-ft) spans, often with hare conductor.
- Methods to minimize angle structures
Checks are routinely made to assure that direct routes are selected where possible.
- Bare-wire low voltage (LV)
If the customer density is low, bare-wire LV should be considered.
- Average span length for ABC conductor
This should be around 60 m (197 ft) at a minimum.
- Average utilization of angle structures
We expect to increase utilization of pole capacity from 20-30% to 60%.
- Total transformer capacity/number of connections
This ratio is to check whether the transformer capacity suits the stated average diversified maximum demand design.
- Material cost as a portion of total cost
This is an indicator of efficiency. It should be around 0.6.
- Number of connections per pole top
In high-density areas this should be around 6 or 8; in lower-density areas, a figure of 4 or 2 might be acceptable.
- Single-phase connections as a ratio to three phase
Single phase must be considered as a first option, with reasons given if it is rejected.
PRODUCTIVITY INCREASE
Prior to developing our indicators, we found that individuals were floundering with an extremely high workload, but without a clear vision of what steps to take along the electrification road. Now we find that with an approved set of objective indicators, our designs are rarely rejected. Our consultants are also more productive as they understand more clearly what is expected of them from Eskom Distribution.
Prior to the use of indicators, connections typically cost 2000 rand (US$300) but climbed to the region of 4000 rand to 6000 rand (US$1000) as services were provided to more rural areas with population densities dropping from 1200 households/km
Rob Stephen is responsible for the Capital Programme in Eskom Distribution, and advises on technical aspects. stepherg@eskom.co.za
| Electrification Targets | Region 1 | Region 2 | Region 3 | Region 4 |
|---|---|---|---|---|
| Connection cost (rand) | 3084 | 2824 | 2554 | 2827 |
| Cost per km (rand) | 53,541 | 57,410 | 65,049 | 59,608 |
| MVA per km | 0.02 | 0.02 | 0.03 | 0.01 |
| Transformer per km | 0.42 | 0.31 | 0.56 | 0.47 |
| Connections per km | 22.56 | 24.80 | 32.33 | 24.83 |
| Subtransmission infrastructure as a percent of total investment | 21% | 16% | 19% | 14% |
| These costs are indicative only. Actual costs at present could vary widely. | ||||
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