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The Automation Blueprint: Uniting Engineering, Construction, and Procurement for a Smarter Grid

Dec. 3, 2024
With the ever-growing demand for cleaner, more resilient energy and the pressing need to modernize aging infrastructure, utilities face mounting pressure to deliver smarter, faster, and more cost-effective solutions. 

The electric utility industry stands on the precipice of monumental change. With the ever-growing demand for cleaner, more resilient energy and the pressing need to modernize aging infrastructure, utilities face mounting pressure to deliver smarter, faster, and more cost-effective solutions. 

At the heart of this challenge lies a decades-old bottleneck: the lack of seamless coordination between engineering, construction, and procurement teams.

For years, I’ve observed how these silos create inefficiencies that cascade through projects. Engineering designs don’t always account for real-world constraints faced by construction teams. Procurement delays ripple into extended project timelines, driving up costs. 

These disconnects aren’t just logistical headaches—they’re barriers to progress. Fortunately, we’re beginning to see a shift powered by automation and innovative tools revolutionizing how we collaborate and deliver on modernization goals.

The Current Landscape: Navigating Complexity in Modern Grid Projects

Grid modernization projects today are unlike anything we’ve faced before. According to a 2024 report by McKinsey & Company, the demand for grid modernization is driven by a combination of aging infrastructure, the rise of renewable energy, and increasing consumer expectations for reliability. Over 70% of utilities worldwide consider operational inefficiencies a top barrier to achieving modernization goals.

The scale is massive, the pace relentless, and the expectations from regulators and consumers are unforgiving. Projects now involve multiple stakeholders, from utility operators to contractors and government agencies, each with priorities and constraints.

In this environment, traditional coordination methods—spreadsheets, emails, and siloed databases don’t cut it anymore. Misaligned schedules, incomplete information, and delayed communication can derail even the best-planned projects. This fragmentation is not just a nuisance; it’s a significant risk to utilities striving to meet tight deadlines and ambitious decarbonization goals.

Challenges: Technology Adoption and Integration

While automation holds immense promise, the path to adoption has its challenges. One of the biggest hurdles I’ve encountered is the resistance to change. 

A 2024 Deloitte study on engineering and construction trends emphasizes that this resistance often stems from perceived cost concerns, unclear ROI, and the challenge of integrating modern systems with outdated ones. The study found that 55% of surveyed utilities hesitate to invest in automation due to integration risks. Utilities are, by nature, risk-averse—and for good reason. Introducing new tools into existing workflows can feel like a gamble, particularly when legacy systems have been the backbone of operations for decades.

Beyond cultural resistance, there’s the technical challenge of integrating disparate systems. Many utilities operate on legacy platforms that are not designed to interact with modern cloud-based solutions. The result is often a patchwork of tools that struggle to provide the seamless experience necessary for true coordination.

And then there’s the human element: training teams to not only use these tools but to embrace them as enablers rather than disruptors. This requires a cultural shift—one that starts at the top, with leadership championing innovation and showing teams the tangible benefits of change.

Automation: A Game-Changer for Coordination

We’ve witnessed firsthand how automation can break down silos and transform project execution. Advanced software platforms now allow engineering, construction, and procurement teams to collaborate in real-time, sharing data and insights across the project lifecycle.

The Business Research Company’s 2024 Global Market Report predicts the global smart grid market will reach $65 billion by 2027, fueled by growth in AI-driven automation. Automation tools, including digital twins and predictive analytics, have already reduced project delays by an average of 20% in early adopters’ pilot programs.

For instance, automated scheduling tools can align procurement timelines with construction milestones, ensuring materials are on-site exactly when needed. Predictive analytics can flag potential delays before they escalate, giving project managers the chance to course-correct proactively. Integrated design tools enable engineers to account for field-level constraints, reducing the need for costly rework down the line.

One example I often point to is how digital twin technology is being used to simulate projects before a single shovel hits the ground. We can identify bottlenecks, optimize resources, and build consensus among stakeholders by visualizing the entire lifecycle- from design to operation.

These tools don’t just save time and money; they enhance accountability, transparency, and trust—qualities that are invaluable in an industry as critical as ours.

Looking Ahead: The Future of Grid Modernization

The adoption of automation isn’t just a technological upgrade; it’s a fundamental shift in how we approach infrastructure projects. As we integrate these tools more deeply into our workflows, I foresee a future where grid modernization becomes faster, more efficient, and more resilient.

Utilities will be better equipped to meet regulatory requirements without overextending budgets. Communities will benefit from more reliable power delivery and cleaner energy solutions. And as an industry, we’ll be able to innovate with greater confidence, knowing that our processes are built on a foundation of collaboration and precision.

But achieving this future requires commitment to investing in technology, to fostering a culture of innovation, and to breaking down the silos that have held us back for too long.

As utility professionals, we have an opportunity and a responsibility to embrace this transformation. The tools are ready. The need is urgent. It’s up to us to bridge the gaps and deliver the grid of the future.

About the Author

Hari Vasudevan

Hari Vasudevan is the Founder & CEO of both Think Power Solutions, a leading private equity-backed Energy & Utility Infrastructure Management company, and KYRO, a pioneering SaaS company specializing in digital form and workflow solutions for construction management, vegetation management, utility management, and field services.
 
With over 20 years of experience in engineering, energy, infrastructure, and construction management, Hari has a proven track record of helping enterprises tackle complex infrastructure challenges. His deep industry expertise and passion for innovation enable him to lead teams that drive transformative results. Hari is a speaker at major tech, energy, and utility conferences, sharing his insights on the future of infrastructure management and technology integration. Hari earned a B.E. in Civil Engineering from Birla Institute of Technology and Science, Pilani, and a Master's in Civil Engineering from the University of Texas at Arlington.

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