Duke Energy Uses 3-D Scanning in a Substation

April 7, 2021
By using a 3-D scan of the substation, the developmental team can scope the station without having to make a site visit, saving time and travel expense.

Historically, light detection and ranging was used by utility engineers to aid in the design of transmission lines. The use of this technology has since been expanded to other areas that needed the same level of detail and accuracy, including substations. Duke Energy’s first use of 3-D scanning in a substation showed how useful this technology can be. The utility had an industrial customer substation — with two parallel banks of single-phase transformers — that was very congested and heavily loaded.

During routine substation maintenance, Duke Energy identified transformer equipment that needed to be replaced to avoid a potential unplanned outage for a large industrial customer. Because the transformers at this station were operating near capacity, the utility decided to upgrade them to new, higher-capacity equipment. The challenge was the new transformers had a larger footprint, yet the substation was already very congested. It was critical to ensure adequate clearance from other equipment. With only hand-drawn plans of the substation, Duke Energy looked to 3-D laser scanning to design an accurate model of how the new transformers would fit in the substation.

Now, by using a 3-D scan of the station, the developmental team can scope the station without having to make a site visit, saving time and travel expense. The scan also gives the project team access to the data cloud any time to address questions and virtually revisit the site as often as needed.

Following are images of the substation in reality and in 3-D. For the in-depth feature article, which appeared in the April 2021 issue of T&D World, see 3-D LiDAR Sees Beyond Traditional Methods.

About the Author

Shiva Korremla

SHIVA KORREMLA is a lead engineer at Transmission Innovation and Business Transformation group with 14 years of experience and is a licensed engineer in the state of North Carolina. He has a breadth of Transmission engineering experience with a technology slant to identify lateral uses of single use focused technology initiatives.  He received master’s in mechanical engineering from the University of Texas.

About the Author

Scott McSwain

SCOTT MCSWAIN is a senior engineering technologist in the Transmission Asset Management Technical Support group at Duke Energy. He has more than 35 years experience in the Transmission Substation department. His job includes providing various forms of technical support and solutions for substation construction crews and substation design/engineering. He has a passion for utilizing and sharing new 3D technology.


About the Author

Christy Petit Guenther

CHRISTY PETIT GUENTHER is the leader of Transmission Innovation and Business Transformation group at Duke Energy. She has 29 years’ experience in leading several critical and complex initiatives with strong track record. Her role is to lead the Innovation and Business Transformation team at Duke. That is to use creative ways to solve problems through a human centered design approach. She received a BS in Industrial Management from The Georgia Institute of Technology.


About the Author

Garry Simms

GARRY SIMMS is a transmission tech support manager at Duke Energy. Sims has 41 years’ experience with Duke Energy in a variety of engineering and leadership roles. He received BS in Electrical Engineering from North Carolina State University and is a licensed engineer in North and South Carolina. 

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